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ICBB IASSC Lean Six Sigma – Black Belt Free Practice Exam Questions (2025 Updated)

Prepare effectively for your IASSC ICBB IASSC Lean Six Sigma – Black Belt certification with our extensive collection of free, high-quality practice questions. Each question is designed to mirror the actual exam format and objectives, complete with comprehensive answers and detailed explanations. Our materials are regularly updated for 2025, ensuring you have the most current resources to build confidence and succeed on your first attempt.

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Total 300 questions

Each of the items listed would impact the Process Capability for a process with a continuous output except ___________________.

A.

Shape of process data distribution (e.g. Normal Distribution)

B.

Process Technology

C.

Process Standard Deviation

D.

Seasonal variation in process

Range Charts are the technique used to determine if Special Causes are occurring within the subgroups of the ______________.

A.

Histograms

B.

SPC Charts

C.

NP Charts

D.

Pareto Charts

When a Belt properly analyzes the results of an experiment he must examine the Residuals in expectation of finding all of the following except _________.

A.

Some Residuals higher than others

B.

Residuals will represent a Linear Regression

C.

All Residuals within 2 Standard Deviations of the Mean

D.

Some Residuals lower than others

A(n) ______________ is best used to compare a Machine 1 average quality characteristic to the same quality characteristic of Machine 2.

A.

F test

B.

1-Sample t-test

C.

2-Sample t-test

D.

ANOVA test

What is the Ppk of a process with a spread of 24 units, an average of 68, an upper limit of 82 and a lower limit of 54?

A.

1.68

B.

2.00

C.

4.00

D.

4.42

A(n) ______________ is best used to compare a Machine 1 average quality characteristic to the same quality characteristic of Machine 2.

A.

1-Sample t-test

B.

2-Sample t-test

C.

F test

D.

ANOVA test

Appropriate measures means that measurements are ______________.

A.

Representative

B.

Sufficient

C.

Contextual

D.

Relevant

E.

All of these answers are correct

When conducting a Hypothesis Test using Continuous Data the proper sample size is influenced only by the extent to which we need to assess a Difference to be detected but not the inherent variation in the process.

A.

True

B.

False

Common and ______________ Cause Variation are the focus of Statistical Process Control.

A.

Uncommon

B.

Ordinary

C.

Special

D.

Selective

Which Experimental Design typically is most associated with the fewest number of input variables or factors in the design?

A.

Fractional Factorial design

B.

Full Factorial design

C.

Simple Linear Regression

D.

Response Surface Design

Screening experiments are the proper choice when a Belt is faced with the situation of highly Fractional Factorial Designs.

A.

True

B.

False

When variation is removed from the output of a process then the process customer can have more confidence in the experience that results from the process.

A.

True

B.

False

Of the various types of data shown which is NOT representative of Variable Data.

A.

Child’s height is 4 foot 3 inches

B.

Three employees wore hard hats

C.

Car burned 2.7 gallons of gasoline

D.

Train was going 140 kilometers per hour

If the production is for higher volume and monitoring and the Mean and variability is to be monitored for four machines producing product and the characteristic to be monitored is Variable Data, which SPC Chart is best to be selected?

A.

Xbar-R Chart

B.

Individual-MR Chart

C.

NP Chart

D.

CUSUM Chart

When a Belt implements an improvement that is automated thus requiring no particular understanding for use he has applied which Lean tool?

A.

Mistake Proofing

B.

Kaizen Event

C.

5S

D.

None

Kaizens or Kaikakus and Six Sigma projects are intended to create incremental process improvements versus breakthrough, significant improvements.

A.

True

B.

False

A Belt working in a supply chain environment has to make a decision to change suppliers of critical raw materials for a new product upgrade. The purchasing manager is depending on the Belt’s effort requiring that the average cost of an internal critical raw material component be less than or equal to $4,200 in order to stay within budget. Using a sample of 35 first article components, a Mean of the new product upgrade price of $4,060, and a Standard Deviation of $98 was estimated. Select the answer that best states the Practical Problem.

A.

If the average cost per component is $4,200 or less, then the purchase manager will introduce the new product upgrade with new components

B.

If the average cost per component is greater than $4,200, then the purchase manager will introduce the new product upgrade with new components

C.

Only if the average cost per product upgrade is $4,060, will the purchase manager introduce new product upgrades with new components

D.

If the average cost per new product upgrade is less than $180, then the purchase manager will introduce the new product upgrade with new components

The relationship between a response variable and one or more independent variables is investigated and modeled by use of which of these?

A.

X-Y Matrix

B.

Baldridge Assessment

C.

Critical X's Definition

D.

Analysis of Variance (ANOVA)

Which one of these tools is frequently used to help drill down to possible causes once a Fishbone Diagram is constructed?

A.

3 When Analysis

B.

5 Why Analysis

C.

Ishikawa Diagram

D.

Skeleton Diagnostic

Which statement(s) are correct about the Pareto Chart shown here for the DOE analysis? (Note: There are 2 correct answers).

A.

It is unknown from this graph how many factors were in the Experimental Design

B.

The factors to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 2.06

C.

The effects to keep in the mathematical model are E, D, DE, BD and B with an alpha risk equal to 0.05

D.

The factors to keep in the mathematical model with a 5% alpha risk are BE, AB, A and AD

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Total 300 questions
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